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Furnace Installation Instructions – 13 Easy Steps
My life experience has taught me that if you can break projects down into simple steps, you will be in charge of the project. That is the difference between a wise a person is a wise a person.
With that said, let’s take a look at how to install a new or used furnace….. the smart way. I’ve broken this process down into 13 easy steps. Will you learn everything I know in this article? Of course not. I have installed thousands of furnaces in my life. You, however, will understand the process.
Part 1. List of tools. There is nothing more frustrating than starting a furnace job and finding out that you don’t have the necessary tools to complete the job. Many of you already have many of the necessary tools. For example: screwdrivers, drills, hammers, etc. I’ll help you put your list together so you have everything you need before you start work.
Step 2. Inspecting your home. You need to understand how your home is designed and protected. Do you have new or old windows and doors? Is there any air coming into your home through dryer vents, window fans, etc.? Do you have a basement or is your home on a concrete slab? You need to know this in order to install the right equipment in your home.
Step 3. Checking the Heating/Cooling system and connection system. This is a very important step. Why? The answer may surprise you. It may even surprise some HVAC Contractors. The equipment should be large enough. Hands down. There are no exceptions. Why? You might be thinking, “Doesn’t the rule of ‘bigger be better’ apply here?” No. Let me rephrase that: No!
I’ll give you a brief example here. When you install a larger air conditioner in your home, the air conditioner will only run for a few minutes until the heater reaches the desired temperature. Great! The large A/C saved me energy on short runs, and kept the temperature down a lot! What’s the problem with that? Yes, you cooled your home quickly, but what you didn’t do was remove the moisture (water in the air) from your home. The longer the A/C runs, the more water it removes from the air. This extra water in the air is what keeps you comfortable in hot weather. The idea is to make you feel comfortable. Cooling the house too quickly has the opposite effect. The same principle applies to the oven. It should grow well. There are many online heating and cooling calculators out there that are free. Just Google ‘heating and cooling calculator’. Instructions are often included. I have included a book I wrote called “The Ultimate Furnace Installation Guide”. I found a temperature/weight calculator online for free.
Section 4. Equipment List. Ductwork. You should keep a list of things you need when you go to the store (for all things). Perhaps the magnitude of the return should be greater. You will undoubtedly connect the old method of the new furnace. The installation instructions that come with the oven will tell you what size it will be for proper installation. All of Part 3
Section 5. Equipment List – Electrical. When you inspect your home as a third party, you will be able to determine what you need new electrical appliances for. Write in detail. Remember that all new furnaces require a ground wire. If you don’t have a wire under your old light, you need to install it.
Step 6. List of Materials – Power tools. Also to be sure in step 3. Hopefully by now you see the wisdom of following the process step by step. Making these lists before you start the installation will help you in the long run. I have all the necessary tools, and a plan of action, you will not be found on the third day of the installation, minus 10 degrees, and run to 15 different stores.
Section 7. List of Other Items – Miscellaneous. This will be determined by the type of oven you have, or will buy. For example: an 80% efficient furnace will require different pipe fittings than a 90% efficient furnace.
Step 8. Finding suppliers to work with. This may be your biggest obstacle. In the past, you were bound by local retailers. Today you have the internet. Take advantage of your opportunities. A Google search for the phrase “good oven” will bring up a surprising amount of information. Always make sure you ask about the warranty. Remember here that buying your furnace saves you money thousands of dollars – even if you hire a contractor to install it for you!
Section 9. Remove electricity and fuel from existing equipment. Yes I know, but some people start tearing things and completely forget this step. It’s a reminder.
Step 10. Secure existing ductwork. Why? There is nothing more frustrating than starting to remove the furnace, unless the existing solution falls under your feet. Not only does this add another day to your work, it also adds 4 new words to your vocabulary. Therefore, Step 10. Secure existing ductwork with cleats and fasteners.
Step 11. Removing old devices. Now that you have turned off all power to the furnace, and secured your ductwork you are ready to begin removing the old equipment. Once removed, place it on the side of your work area.
Step 12. Putting everything back together. This section is divided into 6 sections.
- Alignment of the furnace. If this is done correctly, you will reduce the amount of work and ductwork you have to do
- Connecting Back and Boot to a new furnace
- Connecting the Old Plenum (way from the old furnace) to the new furnace. This is called Transition
- Reconnect the gas line, and test for leaks
- Run the pipeline to remove the used oil
- Reconnection of the thermostat and high voltage
Step 13. Activate your device. Usually the instructions from the manufacturer will tell you exactly how they want the new furnace to be started and tested. Follow their instructions as carefully as possible.
That’s it. Twenty years of experience spent in 13 simple steps. If you are considering installing your own furnace, I hope this helps.
Copyright Gatto Publishing 2008
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